Customization And Pretreatment Of Silicone Anal Plug Raw Materials In Our Factory
As a formal factory specializing in the production of adult products, we are well aware that silicone butt plugs come into direct contact with sensitive and private parts of the human body. Therefore, in the process of raw material customization and pre-processing, we always focus on “medical-grade safety” and establish strict standards that are far higher than those of ordinary silicone products, striving to build a solid foundation for product safety and tactile feel.
1.Exclusive raw material selection: Control safety and adaptability from the source
We use medical-grade liquid silicone rubber (LSR) for our silicone anal plugs, and every batch must pass FDA, CE, and SGS certifications. During testing, we focus on three key criteria: phthalate content is strictly controlled to ≤0.1%, heavy metal content like lead and cadmium is ≤10ppm, and volatile organic compounds (VOCs) are ≤50g/L. This ensures that the raw materials will not cause irritation or allergic reactions when in contact with the human body over a long period of time.
At the same time, we will accurately select the silicone hardness (Shore A) according to the product positioning: for entry-level users, we use 20-30 degree silicone, which is soft and easy to adapt to, reducing discomfort during first-time use; for users with advanced needs, we use 35-45 degree silicone, which ensures support while taking comfort into account, avoiding product deformation due to insufficient hardness, or discomfort caused by excessive hardness, and fully adapting to the needs of different users.
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2.Precise blending of raw materials: Refined process to ensure product performance
To ensure that the raw materials can fully exert their performance, we have established a standardized raw material preparation process, and each step is strictly controlled, without allowing any error.
A,Two-component precise mixing
We use a fully automatic mixing machine to precisely blend material A (base rubber) and material B (vulcanizing agent) in a 1:1 ratio, with a strict tolerance of ±0.5%. This high-precision mixing effectively prevents problems such as insufficient silicone elasticity and reduced durability caused by imbalanced ratios, laying the foundation for stable performance after product molding.
B,Scientific addition of functional additives
In combination with the usage scenarios of silicone anal plugs, we will add two key additives in a targeted manner: one is “anti-aging agent”, which can significantly extend the service life of the product and prevent the product from hardening, cracking, etc. during long-term use, ensuring that users can still maintain a good experience during long-term use; the other is “antibacterial masterbatch”, which has built-in silver ion components, an antibacterial rate of up to 99.9%, and has excellent water resistance. After 50 washings, the antibacterial effect will still not decay, protecting the health of users from the raw material level.
C,Vacuum degassing completely eliminates hidden dangers
The mixed ingredients are immediately fed into a vacuum deaerator for processing. Under a negative pressure of -0.09 MPa, they are continuously stirred for 20-30 minutes to completely eliminate any tiny bubbles in the ingredients. We are fully aware that if bubbles remain in the ingredients, the finished product may rupture due to pressure during use, posing a safety hazard to the user. Therefore, we strictly adhere to this process and never skimp on it.
From raw material selection to blending and processing, we adhere to the principle of “safety and quality” in every step, using professional technology and rigorous attitude to provide solid protection for the safety and touch of each silicone anal plug.